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Comfortable knitwear does not happen by accident. The right fiber, the right manufacturing processes, and an awareness of how fabrics feel against the skin must all come together. For knitwear manufacturers who are serious about comfort without sacrifice in quality or responsibility, Tencel Modal has emerged as an indispensable favorite. The Shaoxing City Ohyeah Textile Co., Ltd. has spent over two decades perfecting eco-friendly knitted fabrics. This expertise is proof positive why Tencel Modal is such a good choice for creating comfortable knits.
Exceptional Smoothness That Reduces Skin Friction
The best base layer for comfortable knits is one that cause no irritation or chafing against skin. Smoothness of the Tencel Modal fiber's natural cross-section is the source of this property. Coarser fibers can cause friction when they rub against skin. Because Tencel Modal has naturally smooth, rounded fibers, it glides smoothly against the skin with movement and reduces occurrences of redness or itching that can cause discomfort even during extended use.
For knitwear manufacturers, this smoothness translates directly to consumer comfort, and consumers will want to keep the garment on! Customers may be more satisfied wearing a sweater, cardigan, or tunic from the first try-on. We are meticulous about retaining this natural smoothness at Ohyeah Textile, using our over 100 circular knitting machines for precise execution and for minimizing damage during production. We don't want to roughen the fibers and our strict controls will not allow us to. The result is consistent smoothness of every yard of fabric.
Moisture Management for All Day Freshness
Comfort is not just about feeling dry; it is important across all body temperatures and conditions. Tencel Modal has excellent absorption and release qualities, absorbing more moisture from skin than cotton and then releasing the moisture into the air much more efficiently. This prevents a "sticky" or "clammy" feeling that can occur as fabric accumulates body heat and moisture in warmer weather or while active.
This feature of Tencel Modal is especially valuable in knitted items that are part of layering systems or worn in transition seasons. Wearers will feel drier and more comfortable in a Tencel Modal sweater or cardigan. We work hard to maintain this property throughout production here at Ohyeah Textile, using mild processes to pre-treat, dye, and finish each fabric batch so that we continue to leverage this fiber's natural function. Shrinkage remains below 5 percent, and color fastness is rated at levels 4 to 5. Tencel Modal knits retain their comfort through every wash.
Lightweight Feel Without Fragility
A truly comfortable knit should also be light; over-heavy knits can restrict movement and lead to fatigue over time. The nature of the Tencel Modal fiber allows for producers to develop light yet sturdy fabrics. The high tensile strength of the fiber is one reason that lightweight fabrics made with it will be durable and resist stretching or losing their shape.
The strength to weight ratio for Tencel Modal also means that designers can do more: produce summer knit tops, make medium weight, but never bulky, items that are warm and cozy for other seasons, etc. Ohyeah Textile manufactures Tencel Modal knits in a variety of weights and stitches for all types of garments, including single jerseys and rib knits — with an output of over 200 tons per month. These items are manufactured with wearability in mind for use throughout production (cutting, sewing, etc.) as well as everyday use.
Smooth Surface for Clean Finishes and Details
Comfort for knits isn't only in how the fabric feels; seams, hems, and ribbing should lie flat against the skin. The even surface texture of Tencel Modal fibers ensures smooth, neat seams and details. Stitches will lie smoothly against one another instead of puckering. The knit edge will lie flat instead of curling up. For production teams working with Tencel Modal, this is beneficial as it reduces the need for any difficult, precise seaming that could cause wear or discomfort to the customer.
For brands that want refined design and excellent detail, this feature can mean a lot. Necklines, hems, and cuffs made with Tencel Modal can maintain their smooth appearance through all finishing stages for a more expensive look and feel. Ohyeah Textile supports this with strict, all-around quality control processes; every single batch is confirmed for its uniform weight, width, and surface consistency. Our team has successfully been managing over 1,000 square meters of fabric with over 20 dyeing vats; we produce quality knits on large scale for those who want only the best, most comfortable sweaters.
Eco Friendly Production That Supports Responsible Branding
Modern shoppers are also increasingly looking for comfort with accountability for the product's origins and footprint. Tencel Modal's eco-friendly production process and closed-loop system (which reclaims and recycles water and solvents) are attractive to brands wanting to provide a responsible product.
At Ohyeah Textile, we further support responsible brands by providing certifications with every shipment of fabric. OEKO-TEX certificates are provided for all components within the supply chain, from fiber to finished textile. In cases relevant, we also offer certifications like GOTS, OCS and GRS. Ohyeah Textile also employs five eco-friendly textile specialists who are committed to finding new uses for Tencel Modal in order to best meet market demands. Contact Ohyeah Textile today to learn more about using Tencel Modal in your next knitted product line.
